Cast Frame Six-Sided Press铸造六面顶压机
Large cast frames, stable mass production of industrial diamond and mid-size cultured diamond. 13 models from GY420 to GY1500.大型铸件机架,适合工业金刚石与中等克拉培育钻石稳定量产,GY420–GY1500 共 13 个机型。
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The GY series six-sided top press is a complete HPHT synthesis system: main unit, hydraulic power station, PLC control cabinet and heating power supply. Cast frame models cover GY420–GY1500; wrought frame models (GY-D) cover GY650D–GY1100D.GY 系列六面顶压机是一套完整的高温高压合成系统:主机、液压动力站、PLC 控制柜与加热电源。铸造机架机型覆盖 GY420–GY1500,锻造机架机型(GY-D 系列)覆盖 GY650D–GY1100D。
Product Families产品系列
Most customers start from a product target rather than a machine model. Tell us what you produce and we configure the platform accordingly.多数客户是从产品目标出发,而不是从机型出发。请告诉我们您生产什么,我们据此配置平台。
Large cast frames, stable mass production of industrial diamond and mid-size cultured diamond. 13 models from GY420 to GY1500.大型铸件机架,适合工业金刚石与中等克拉培育钻石稳定量产,GY420–GY1500 共 13 个机型。
Forged high-strength alloy frames with higher mechanical reserve, for large-carat cultured diamond and long-cycle processes.锻造高强度合金机架,机械冗余更高,适配大克拉培育钻石与长周期工艺。
Layout design, utility engineering, central hydraulic supply, cooling, power distribution, commissioning and process transfer.含布局设计、公用工程、集中液压供给、冷却、配电、调试与工艺转移。
Equipment Principle设备原理
The six-sided top press is named after its structure: six anvils advance along the six faces of a cubic synthesis cell at the same time. The cell holds the growth assembly — a high-purity graphite source, metal catalyst and diamond seed layer — and a full cycle of about seven days grows a high-quality diamond crystal from it.六面顶压机以结构命名:六个顶锤沿立方体合成腔体的六个面同步推进。腔体内部装填生长组件(高纯石墨碳源、金属触媒与金刚石籽晶层),经过约 7 天的完整周期,生长出高品质金刚石晶体。
Pre-assembled pyrophyllite/dolomite cell loaded into the press with positioning tooling to protect alignment.预组装叶蜡石 / 白云石复合腔体,通过定位工装装入压机,保护顶锤对中精度。
Six cylinders advance together to the target pressure, with automatic compensation for cell compression.六缸同步推进至目标压力,自动补偿腔体压缩量。
Heating power ramps up to bring the cell into the graphite-to-diamond conversion window.加热功率按曲线上升,将腔体带入石墨向金刚石转变的工艺窗口。
Pressure and temperature are held in closed loop while the crystal grows to target size and quality.压力与温度闭环保持,晶体在此阶段生长至目标尺寸与品质。
Ramped cooling and pressure release protect the crystal, followed by cell breakout and quality inspection.按曲线降温与卸压保护晶体,随后拆腔取样并进行质量检测。
Main press unit with six-way synchronized anvils六向同步加压主机


Core Systems核心系统
Hardware and software are specified together. A weak link in any one system shows up as lost yield, so each is engineered for stability first.硬件与软件统一选型。任何一个系统的短板都会直接反映为良率损失,因此每个系统都以稳定性为第一目标。
Six synchronized cylinders act on the cube anvils simultaneously. Closed-loop servo-controlled proportional valves hold the preset pressure curve and compensate for cell deformation, keeping the pressure field symmetric through the whole growth cycle.六个油缸同步作用于六个顶锤,比例伺服闭环控制按预设压力曲线加载并自动补偿腔体形变,整个生长周期内压力场保持对称稳定。
Variable-displacement pumps with accumulator-assisted fast approach reduce installed power and wasted throttling losses. Compared with conventional stations, overall energy consumption per cycle is reduced by more than 30%.变量泵 + 蓄能器快进,降低装机功率与节流损耗。相比传统液压站,单周期综合能耗降低 30% 以上。
Indirect resistance heating with closed-loop power regulation. The controller follows the ramped heating profile of the process recipe and holds the growth window within a narrow temperature band.间接电阻加热配合功率闭环调节,控制器按工艺配方升温曲线运行,在窄温度带内稳定保持金刚石生长工艺窗口。
PLC + industrial HMI platform runs the complete cycle: assembly clamping, pressurisation, heating, holding, controlled cooling and release. Operators select a recipe and start; the system does the rest.PLC + 工业触摸屏平台完成全流程:夹紧、加压、升温、保温保压、控温降温与卸压。操作人员只需选择配方并启动,其余由系统自动完成。
Cast or wrought high-strength alloy frame with heat treatment and ultrasonic inspection. Precision anvil alignment keeps the working surfaces parallel and extends consumable life.铸造 / 锻造高强度合金机架,经热处理与超声波探伤。顶锤对中精度高,工作面对平行度稳定,延长易损件使用寿命。
Pressure, power, current, stroke, oil temperature, cycle counters and fault codes are logged for every cycle. Data can be exported for yield analysis, traceability and preventive maintenance.压力、功率、电流、行程、油温、周期计数与故障代码逐周期记录,数据可导出用于良率分析、质量溯源与预防性维护。
Core Selling Points核心卖点
These eight points are the measurable consequences of the design decisions above.以下八点,是上述设计决策带来的可量化结果。
Unattended operation with intelligent control cabinet智能控制柜支持无人值守运行
Product Adaptation适配产品
One press platform, six product categories — each with its own cell assembly, heating program and pressure curve.同一压机平台可覆盖六类产品,每类配置对应的腔体组件、加热程序与压力曲线。
Abrasives, saw blades, wire saws, grinding wheels and diamond micron powder feedstock.用于磨料、锯片、金刚石绳锯、砂轮及微粉原料合成。
Large-carat, high-clarity HPHT crystals for jewellery manufacturing and supply chains.面向首饰制造与供应链的大克拉、高净度高温高压晶体。
Fine powder grades for polishing, lapping and precision surface finishing.用于抛光、研磨与精密表面处理的细粒度金刚石微粉。
CBN single crystal and CBN compacts for hardened steel and superalloy machining.用于淬硬钢与高温合金加工的 CBN 单晶与复合片。
Polycrystalline diamond compacts for cutting tools, drill bits and wear parts.用于切削刀具、钻头与耐磨件的聚晶金刚石复合片。
Functional superhard materials and high-pressure synthesis research.功能型超硬材料与高压合成新材料研究。
Technical Specifications技术参数
Full model data: single-cylinder thrust, rated pressure, cylinder bore, piston stroke, opening and closed height, and unit weight. Use these figures for line planning and foundation design.完整机型数据:单缸推力、额定压力、油缸直径、活塞行程、开口与闭口高度、整机重量。可用于整线规划与基础设计。
| Item / Model项目 / 机型 | GY420 | GY460 | GY500 | GY560 | GY650 | GY700 | GY750 |
|---|---|---|---|---|---|---|---|
| Single Cylinder Thrust 单缸推力 · kN | 14,000 | 18,000 | 20,000 | 27,000 | 36,500 | 42,000 | 48,500 |
| Design Pressure 设计压力 · MPa | 110 | 110 | 110 | 110 | 110 | 110 | 110 |
| Rated Thrust 额定推力 · kN | 13,200 | 15,800 | 18,600 | 23,400 | 31,500 | 36,500 | 41,900 |
| Rated Pressure 额定压力 · MPa | 95 | 95 | 95 | 95 | 95 | 95 | 95 |
| Cylinder Diameter 油缸直径 · mm | 420 | 460 | 500 | 560 | 650 | 700 | 750 |
| Max. Piston Stroke 活塞最大行程 · mm | 75 | 80 | 80 | 80 | 100 | 95 | 95 |
| Opening Height 开口高度 · mm | 319 | 346 | 350 | 382 | 434 | 483 | 503 |
| Closed Height 闭口高度 · mm | 244 | 266 | 270 | 302 | 334 | 388 | 408 |
| Total Unit Weight 整机重量 · t | 23 | 30 | 35 | 40.5 | 54.5 | 67 | 73 |
| Item / Model项目 / 机型 | GY800 | GY850 | GY950 | GY1050 | GY1200 | GY1500 |
|---|---|---|---|---|---|---|
| Single Cylinder Thrust 单缸推力 · kN | 55,000 | 62,000 | 77,900 | 95,200 | 124,300 | 194,000 |
| Design Pressure 设计压力 · MPa | 110 | 110 | 110 | 110 | 110 | 110 |
| Rated Thrust 额定推力 · kN | 47,700 | 53,800 | 67,300 | 82,200 | 107,300 | 167,000 |
| Rated Pressure 额定压力 · MPa | 95 | 95 | 95 | 95 | 95 | 95 |
| Cylinder Diameter 油缸直径 · mm | 800 | 850 | 950 | 1,050 | 1,200 | 1,500 |
| Max. Piston Stroke 活塞最大行程 · mm | 100 | 100 | 105 | 110 | 150 | 200 |
| Opening Height 开口高度 · mm | 505 | 608 | 585 | 650 | 805 | 930 |
| Closed Height 闭口高度 · mm | 405 | 508 | 480 | 540 | 655 | 730 |
| Total Unit Weight 整机重量 · t | 81.5 | 92 | 112 | 152 | 262 | 423 |
| Item / Model项目 / 机型 | GY650D | GY850D | GY950D | GY1000D | GY1100D |
|---|---|---|---|---|---|
| Single Cylinder Thrust 单缸推力 · kN | 36,500 | 62,000 | 78,000 | 86,000 | 104,000 |
| Design Pressure 设计压力 · MPa | 110 | 110 | 110 | 110 | 110 |
| Rated Thrust 额定推力 · kN | 31,500 | 53,800 | 67,300 | 74,500 | 90,200 |
| Rated Pressure 额定压力 · MPa | 95 | 95 | 95 | 95 | 95 |
| Cylinder Diameter 油缸直径 · mm | 650 | 850 | 950 | 1,000 | 1,100 |
| Max. Piston Stroke 活塞最大行程 · mm | 90 | 100 | 105 | 110 | 115 |
| Opening Height 开口高度 · mm | 413 | 487 | 550 | 575 | 630 |
| Closed Height 闭口高度 · mm | 323 | 387 | 445 | 465 | 515 |
| Total Unit Weight 整机重量 · t | 52 | 89 | 107 | 126 | 147 |
Opening height = centre to the working surface of the piston (open position); closed height = the same reference in the closed position. Main unit dimensions and foundation drawings are issued per project. Specifications are subject to the signed technical agreement.开口高度 = 中心至活塞工作端面(开口状态);闭口高度 = 同一基准(闭口状态)。主机外形尺寸与基础图按项目提供。以上参数以双方签订的技术协议为准。
Configuration配置清单
FAQ常见问题
Cast frames (GY series) are produced in large moulds and cover the GY420–GY1500 range; they are the standard choice for industrial diamond mass production. Wrought frames (GY-D series) are forged and machined from high-strength alloy billets, giving higher mechanical reserve and better fatigue behaviour — preferred for large-carat cultured diamond and long-cycle processes.铸造系列(GY)采用大型铸件成型,覆盖 GY420–GY1500,是工业金刚石规模化量产的标准选择。锻造系列(GY-D)由高强度合金坯锻造加工而成,机械冗余更高、抗疲劳性能更好,更适合大克拉培育钻石与长周期工艺。
Three inputs decide the model: target product (industrial diamond, cultured diamond or CBN/PDC), required carat weight per cell, and monthly output. Send us these three numbers and we will return a recommended model, number of presses and line layout.三个参数决定机型:目标产品(工业金刚石 / 培育钻石 / CBN-PDC)、单腔目标克拉重量、月产能。提供这三项数据,我们会给出机型推荐、压机数量与整线布局。
Typical HPHT growth for high-quality diamond runs about seven days per cycle including pressurisation, heating, growth and controlled cooling. The automatic system holds the process window for the entire cycle without operator intervention.高品质金刚石的高温高压生长一般约 7 天完成一个周期,包含加压、升温、生长与控温降温。全自动系统在整个周期内保持工艺窗口稳定,无需人工干预。
A standard set includes the main press unit, hydraulic power station, PLC control cabinet with HMI, heating power supply, cell assembly tooling, foundation drawings and utility requirements. Turnkey line packages can add central hydraulic supply, cooling tower, power distribution and spare parts.标准成套包括主机、液压动力站、带触摸屏的 PLC 控制柜、加热电源、腔体组装工装、基础图与公用工程需求表。整线包可增加集中液压供给、冷却塔、配电系统与备件。
Yes. We supply layout planning, installation supervision, commissioning, operator training and process parameter transfer. Engineers can attend site domestically and overseas.提供。我们提供布局规划、安装督导、调试验收、操作培训与工艺参数转移,可派工程师赴国内及海外现场服务。
Tell us the product (cultured diamond, industrial diamond, CBN, PCD/PDC), target carat size and monthly capacity — we will recommend a model, quantity and complete line configuration.请提供产品类型(培育钻石 / 工业金刚石 / CBN / PCD-PDC)、目标克拉尺寸与月产能,我们将推荐机型、数量与完整整线配置。